Crown Boiler BWC150/225 User Manual

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BWC150/225 CONCENTRIC VENTING
INSTALLATION INSTRUCTIONS
These instructions must be af xed on or adjacent to the boiler.
Models:
BWC150
BWC225
WARNING: Improper installation, adjustment, alteration,
service or maintenance can cause property damage, injury,
or loss of life. For assistance or additional information, con-
sult a quali ed installer, service agency or the gas supplier.
This boiler requires a special venting system. Read these
instructions carefully before installing.
D E S I G N E D T O L E A D
Manufacturer of Hydronic Heating Products
P.O. Box 14818 3633 I. Street
Philadelphia, PA 19134
Tel: (215) 535-8900 • Fax: (215) 535-9736 • www.crownboiler.com
BWC Series
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Summary of Contents

Page 1 - BWC Series

BWC150/225 CONCENTRIC VENTING INSTALLATION INSTRUCTIONS These instructions must be affi xed on or adjacent to the boiler.Models:• BWC150• BWC225WARNI

Page 2

8 TABLE 1.6b: CROWN CONCENTRIC100/150 VENT COMPONENTS(VENT OPTIONS 8,9)CROWN PN DESCRIPTION SIZEUSED ON VENT OPTION #COMMENTS230567 90 DEGREE EL (SWE

Page 3 - Table of Contents

9FIGURE 1.7: VERTICAL CONCENTRIC VENT SYSTEM (VENT OPTION 6)B. Concentric Vent Adapter Kit Installation 1) The Concentric Vent Adapter Kits include:

Page 4

10 e) On the male end of the stainless vent adapter, apply a ¼” wide bead of silicone approximately 1/2” from the end of the pipe. f)

Page 5

C. Assembly of Crown Concentric VentingWARNINGFailure to follow the instructions could result in fl ue gas leakage into the combustion air or indoor ai

Page 6

a) Determine the required length of the outer pipe. When doing this allow an additional 1” of length for insertion into the female end of the adjoinin

Page 7

a) Start assembly of the vent system at the boiler. Lubricate the brown gasket in the boiler vent collar with a few drops of water. b) Push the male e

Page 8

a) Cut a 5-1/2” diameter hole through the exterior wall at the planned location of the horizontal terminal. b) Measure distance “L” from the outside s

Page 9

FIGURE 1.12c: CUTTING INNER PIPE OF HORIZONTAL TERMINALFIGURE 1.12d: COMPLETING HORIZONTAL TERMINAL INSTALLATION 15

Page 10 - (VENT OPTIONS 3,8)

6) Vertical Terminal Installation - In addition to the vertical terminal, either a Flat Roof Flashing (80/125 PN 230533, 100/150 PN 230571) or Sloped

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17FIGURE 1.13b: CUTTING VERTICAL TERMINALFIGURE 1.13c: COMPLETING VERTICAL TERMINAL INSTALLATION

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18FIGURE 1.14: CHIMNEY CHASE INSTALLATIONWARNING• Do not attempt to construct a vertical vent system inside a chimney that is used to vent a fi replace

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198) Condensate Drain Line - In systems where a concentric vent is used, all condensate which forms in the boiler or vent system collects in both the

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Manufacturer of Hydronic Heating ProductsP.O. Box 14818 3633 I. StreetPhiladelphia, PA 19134Tel: (215) 535-8900 • Fax: (215) 535-9736 • www.cro

Page 16

Table of ContentsA. Concentric Vent System Design 2 B. Concentric Vent Adapter Kit Installation 9 C. Assembly of Crown Concentric Ventin

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WARNINGFAILURE TO VENT THIS BOILER IN ACCORDANCE WITH THESE INSTRUCTIONS COULD CAUSE FLUE GAS TO ENTER THE BUILDING RESULTING IN SEVERE PROPERTY DAMAG

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3 Example: A 80/125mm concentric vent system is planned for a horizontally vented BWC150 which has the following components: St

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4TABLE 1.1: SUMMARY OF HORIZONTAL VENTING OPTIONS VENT OPTION # 3 4CLASSIFICATION USED IN THIS MANUALHORIZONTAL CONCENTRIC HORIZONTAL CONCENTRICILLUS

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5FIGURE 1.2: HORIZONTAL CONCENTRIC VENTING(VENT OPTION 3,4)6) Permitted Terminals for Vertical Venting - • Vent Option 8 - Use Crown PN 230532 wit

Page 21

6FIGURE 1.3a: LOCATION OF VENT TERMINAL RELATIVE TO WINDOWS, DOORS, GRADEFIGURE 1.3b: LOCATION OF VENT TERMINAL RELATIVE TO METERS AND FORCED AIR IN

Page 22 - Philadelphia, PA 19134

7TABLE 1.5: SUMMARY OF VERTICAL VENTING OPTIONS VENT OPTION # 8 9CLASSIFICATION USED IN THIS MANUALVERTICAL CONCENTRICVERTICAL CONCENTRICILLUSTRATED

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